PRODUCTION FACILITIES

Our production factory has experienced professional catered to managing and producing the best quality products. We have control over quality and leadtime. All our management process is certified by ISO benchmark. This ensures our production is effective and the correct QC checkpoints have been set to assure high standard of AONE.

SOCIAL RESPONSIBILITY FABRIC STOCKING PRODUCTION SYSTEM AND PLANNING FITTING, PATTERN AND CUTTING SEWING DEPARTMENT QUALITY CONTROL, PACKING AND DELIVERY LOGO AND NUMBER APPLICATION MACHINES EMBROIDERY SCREEN PRINTING TRANSFER PRINT SUBLIMATION


SOCIAL RESPONSIBILITY

We pay much attention on it and make promise that no workers in our factory are under illegal working age. We have tried to establish a harmonious working, living and recreation atmosphere for them so they will be happy with their work and of course they will get what they reward. All of our staff (from fundamental to management) are bleed with AONE spirit which has passion of what we are doing and always strike the best.


FABRIC STOCKING

To provide the quickest possible turnaround time and consistency in fabric quality and color, we invested in a vast range of fabric stocking. Our warehouse is designed to be a good shield and ventilated place to keep the fabric out of exposure from sunlight and humidity.

All the fabrics have been sorted and stocked in corresponding storage racks. They are ordered according to AONE specification and guaranteed to meet top standard. Each roll of fabric will only be used after they have been checked for appearance, physical and performance properties by our experienced staff. We have good track of the fabric from date one it entered our warehouse which was cut with sample to the date it was used to make for which order.



PRODUCTION SYSTEM AND PLANNING

Despite we have high volume of orders processing every day, with the aid of our computerized production system, it allow us to have good and immediate control of any order in the production flow and have flexible arrangement according to situation. And later we will launch the system to allow customer to check the status or tracking number of the goods etc. It makes us both more convenient as you no longer need to wait for an answer.


FITTING, PATTERN AND CUTTING

We cooperate with some international clubs to develop our style and fitting. They will wear our product and test it in training or game and give us their comment. We will inspect the fit and design with them. Each product of different sport kinds we launch has actually undergone many rounds of trial and twist to make everything be perfect.

Our pattern masters have extensive experience in sportswear, outdoor and leisure wear. They know how to create the pattern which would suit majority of the person or adjust to fit individual one for any special requirement. We create the paper pattern and marker with the aid of computer technology. All the files are created and stored in electronic which can be accessed any time so to assure consistency in repeat ordering.



SEWING DEPARTMENT

We have all kinds of machinery needed in sewing and special machine example adhesive taping machine (for waterproof taping at seam) and thermal bonding machine (stitch free paneling) etc. which allows us to do wide range of product. What important is we have workers specialize on different kind of special machine. Experience would make our handcraft flawless and efficient.

Good sewing thread quality and workmanship would increase durability of the product and make it suit for the purpose. Click here to see the common sewing techniques found on daily apparel.



QUALITY CONTROL, PACKING AND DELIVERY

We have independent QC team and checkpoints set at each department according to ISO system and our experience. They will inspect the goods and check if it meets the standard before letting it flows to the next production department.

Any incorrect or disqualify garment would be stopped immediately. If it cannot be rectified, we will still complete it but stock in factory. They will then be donated to charity from period of time.

LOGO AND NUMBER APPLICATION MACHINES EMBROIDERY

Embroidery is a popular and traditional way to add club crest on the garment. It is one of the most important embellishment on the garment which we always pursuit finest quality. We use only the high quality durable thread and do not sacrifice stitch count or definition for quicker run at any time. Due to specialty of our order that almost all garments would have the logo, our inhouse embroidery department is even bigger than specialist and have more than 50 heads which can be work at the same time. You can employ our experience design team to help you create the DST or provide us your own file.

If you are bored with the common embroidery effect, you can choose alternative way example appliqué or badge which will give you some fresh look.

SCREEN PRINTING

It is actually a different knowledge which is easy to learn but difficult to master. We do not tell lie and say we own this facility. But as we have been in this industry for many years, we have built strategic partnership relationship with nearby printing factory which has intense knowledge and supplying to famous retail brands. They provide different printing effects which retail garment can find example ink, rubber, water, glitter and puff etc and accept small minimum order quantity (100pcs) because of our privilege relationship.

TRANSFER PRINTING

To assure the durability, we only use the best quality material and assure that each print has been applied in preset temperature and times of pressing. For every batch of material arrive in our factory, we would check the quality by applying on different fabrics and put into washing machine to assure the durability.

SUBLIMATION

Our design team would create the graphic and printed it on special paper by sublimation printer imported from Japan. To assure our quality is at the art-of-state, we use only the Italian ink. After the ink on the paper has been dried, it will be sent to overheat transfer on designated fabric under high temperature of over 200°C. This is a mature technique in the market mostly applied in playing jersey or design which cannot be achieved in cut-and-sewn apparel. With sublimation, we can create any graphic/ color which would be stunning and set no boundary to your design.